Date:         Sun, 27 May 2007 08:19:09 -0700
Reply-To:     Evan Mac Donald <macdonald1987@SBCGLOBAL.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Evan Mac Donald <macdonald1987@SBCGLOBAL.NET>
Subject:      Re: will 1.9L to 2.1L parts swap
In-Reply-To:  <244437.42382.qm@web81714.mail.mud.yahoo.com>
Content-Type: text/plain; charset=iso-8859-1

With further research, I found out the RODS are the same the bolts in the rods are not. Sorry about that.

Evan Mac Donald <macdonald1987@SBCGLOBAL.NET> wrote:  The simple answer to this question is yes, AND no.

The piston cylinders are the same. The bore for both engines is 94mm. Most of the differences lie in the reciprocating assemblies. The crank has a greater stroke in the 2.1, which means the rods and pistons need to be different to deal with those mechanical differences. The crank from a 1.9 will fit in a 2.1 case, but a 2.1 crank will NOT fit in a 1.9 case. When new cases were available from VW, they specified that 2.1 cases were all there would be, and that was O.K. Rods are not interchangable. Pistons are not interchangable. I believe the rings are, however.

So, a possible set-up could be to take ALL the innards from a 1.9, and put them in a 2.1 case. This assumes there are no issues with the 2.1 case to start with.

And don't forget about the cam, either. The journals are exactly the same, but the grinds are slightly different, so using a 2.1 cam in a 1.9 is a slight "hotrod" - but not much. Any Type 1 cam for a 1600 based case is also usable. Just so the cam gear is the correct type to match what is on the crankshaft.

Probably far easier is to just install the 2.1 accessories and controls on a 1.9 case, and call it a wash.


Jonce Fancher wrote:
Hi all
Will 1.9L pistons and cylinders bolt up to the 2.1L engine.
Or can I put a 1.9L motor in a 86 Vanagon?
I just have alot of 1.9L items but found a 86 with motor issues.
Thanks
Jonce

Jonce Fancher

56 Single Cab
66 Sunroof Bug
66 Variant Squareback
66 Porsche 912
71 Sunroof Bus
84 Vanagon "Gottfried"
85 Vanagon Westi
2003 10 Passenger Sprinter

Fancher's Upholstery Inc. - www.fanchers.com
Not-A-VW Club- http://mywebpages.comcast.net/jaransont3/notavwclub/



Evan Mac Donald

(present)
1984 Wolfburg (Wolfie)
1985 GL 7 Pass. (Butternut)
1991 Carat Weekender (the Fridge)
1972 Chevy P/U (Sarah Beth II)
1993 Bonneville (the Ghost)
1994 Subaru Legacy wagon (the hearse)
(past)
1976 type 2 (Marigold)
1970 type 2 (the blue bomb)
1968 Chevy P/U (Sarah Beth)
1977 Honda wagon (the Italian special)
1978 Honda wagon (the FIRST)
1978 Honda wagon (the SECOND)
1977 Honda Civic (the roller skate)
1976 type 1 (the bug)